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Cable Sizing for Voltage Drop

Cable sizing starts from the required current-carrying capacity and from the maximum voltage drop the load can tolerate. The formula rearranges the resistance relationship to give the minimum cross-section for a chosen voltage-drop limit in a two-wire circuit. The result is a starting point: the final size must also satisfy the installation standard, the protective device, ambient derating and short-circuit withstand.

Cable Sizing for Voltage Drop
A = 2 × ρ × L × I ÷ ΔV_max

Variables and units

SymbolQuantityUnit
A Minimum conductor cross-section m²
ρ Conductor resistivity Ω·m
L One-way cable length m
I Load current A
ΔV_max Maximum permitted voltage drop V

Conditions of application

Voltage-drop-limited sizing for a two-wire DC circuit with equal go and return conductors. The result must then be checked against the conductor current-carrying capacity, derating factors, short-circuit withstand and local installation rules; the voltage-drop limit itself is installation- and application-specific.

Worked example

Solved
Put this formula to work

Educational cable-size estimate from current and voltage-drop limits.

Cable Sizing Calculator →
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