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CASE 010

Diesel Hard Starting When Cold

advanced 22 min Diesel

Vehicle

  • ModelTraining Estate 1.5
  • Engine1.5 dCi
  • Mileage174,000 km

Customer complaint

The engine is difficult to start when cold, with grey-white smoke and rough running for a few seconds.

History

Glow plugs were replaced 18 months ago. Service interval is overdue.

Fault codes

P0380 Glow plug/heater circuit A

Live data

  • Coolant temperature at cold startAgrees with ambient
  • Rail pressure during crankingReaches requested value slowly

Measurements

  • Glow plug resistanceOne plug open circuit
  • Glow plug current drawLow on one module
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Diagnostic case

Next step — Reasoning.

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Confirmed cause

One or more glow plugs faulty, causing poor cold combustion, grey-white smoke and hard starting.

Reasoning

Cold-only hard starting with white smoke is characteristic of inadequate cold-start assistance or low compression. An open glow plug plus a glow circuit code confirms the cold-start side; rail-pressure build-up should also be checked because slow pressure rise can contribute.

Recommended repair

  1. Replace the faulty glow plug(s).
  2. Check the glow plug control module and circuit.
  3. Verify cold start and smoke after repair, and service the vehicle.
All values shown are training examples. Real thresholds depend on the manufacturer, engine, temperature and system — always confirm with the vehicle service documentation.
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